Exmar Offshore Company, Houston, Texas

EXMAR Offshore Vessels

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Offshore Drilling Rigs

Jack-Up Rigs: Jack-up rigs are similar to drilling barges, with one difference. Once a jack-up rig is towed to the drilling site, three or four 'legs' are lowered until they rest on the sea bottom. This allows the working platform to rest above the surface of the water, as opposed to a floating barge. However, jack-up rigs are suitable for shallower waters, as extending these legs down too deeply would be impractical. These rigs are typically safer to operate than drilling barges, as their working platform is elevated above the water level.

Submersible Rigs: Submersible rigs, suitable for shallow water, are like jack-up rigs in that they come in contact with the ocean or lake floor. The rig consists of a platform with two hulls positioned on top of one another. The upper hull contains the living quarters for the crew, as well as the actual drilling platform. The lower hull works much like the outer hull in a submarine - when the platform is being moved from one place to another, the lower hull is filled with air - making the entire rig buoyant. When the rig is positioned over the drill site, the air is let out of the lower hull, and the rig submerses to the sea or lake floor.

Exmar 2500 Semi-submersible Drilling VesselSemisubmersible Rigs: Semisubmersible rigs, the most common type of offshore drilling rigs, work on the same principle as submersible rigs --  'inflating' and 'deflating' of its lower hull to maintain floating position. The semisubmersible rig does not fully submerge to the sea floor when it lets air out of the lower hull.

Partially submerged, it still floats above the drill site. When drilling, the lower hull, filled with water, provides stability to the rig. Huge anchors, each weighing upwards of ten tons, combined with the added stability of the submerged portion of the rig, ensure that the platform is stable during drilling operations in turbulent offshore waters and at much deeper water depths than other types of offshore drilling vessels. The EXMAR 2500 and EXMAR E-II are examples of semisubmersibles drilling rigs. Click on the links above for rig specifications.

View of a drilling vessel "moonpool"Drillships: Drillships are ships designed to carry out drilling operations.  Drillships are different from ordinary ships in that they have drilling platform and derrick located on the middle of its deck and a hole (or "moonpool") through the ship that allows the drill string to extend through the boat and water down to the seafloor. Drillships are held in position over the well site by a dynamic positioning system using satellite positioning technology, and they are equipped with electric motors on the underside of the ships hull that are capable of propelling the ship in any direction. The position system, along with all other equipment used for drilling, are integrated into the ships onboard computer system to ensure smooth operations at all times.

EXMAR Sturgeon Split-ShipThe EXMAR STURGEON split-ship drilling vessel, illustrated in the photo, is an example of a special purpose drilling vessel. It was design to move into and out of narrow straits with ease. The two separate hulls are separate during the move to the drilling location, then locked together for stable drilling operations. Though highly maneuverable, the Exmar Sturgeon feature state-of-the-art operational components such as advanced tubular handling, BOP handling, and well fluids handling systems for deepwater drilling. Click here for specifications.

 

Offshore Production Platforms

Moveable rigs, such as the jack-up, submersible, and semisubmersible drilling rigs and drill ships, are used to drill both exploratory and production wells. When exploratory drilling find commercially viable natural gas or petroleum deposits, a production system is installed above the drill site. Usually a number of proven wells have been drilled before a stationary production platform is build since these are huge and very expensive structures. They are huge and expensive because they must be able to withstand high winds and waves as well as turbulent subsurface water conditions. There are a number of different types of permanent offshore platforms, each useful for a particular depth range. And there are also movable production systems when either water depth and conditions or the economics of the field do not allow a fixed production system.

Fixed Platforms: A fixed platform rig has 'legs' constructed of concrete or steel, extending down from the platform in a 1500 to 2000 feet of water and fixed to the seafloor with piles. They are stable because they are attached to the sea floor. However, a fixed platform cannot be used in deep water. For deeper waters, either a "compliant tower," with flexible legs to absorb wind or sea pressures, or a "seastar" platform is used. A seastar is much like a seim-submersible drilling rig, but uses a tension leg system. The tension legs are long, hollow tendons that do not allow for up or down movement of the platform but have flexibility for side-to-side motion. This allows the platform to withstand ocean and wind forces without breaking the legs off. Seastar platforms are typically used for smaller reservoirs in water depths less than 3500 feet when it is not economical to build a larger platform.

The Exmar FPSFloating Production Vessels: Floating production vessels contain petroleum production equipment and if large enough, they can also contain drilling equipment for dual purpose operations. Often they use a semi-submersible rig designs although ships can be used as floating production vessels. The production platforms are kept in place through large anchors or a dynamic positioning system just like semisubmersible rigs and drillships. When drilling operations are complete, a production wellhead is attached at the seafloor and the extracted petroleum product is transported via risers from the wellhead to the production facilities on the semi-submersible or drill ship platform. These production systems now operate in water depths of up to 6,000 feet.

EXMAR OPTI-EX Under ConstructionThe EXMAR OPTI-EX Floating Production Semisubmersible (FPS), a deep-draft ring-pontoon vessel, is a state-of-the-art design that offers superb stability and motions for production operations. Like other Exmar designed drilling rigs and drill ships, the Exmar FPS offer increased maneuverability, deeper drilling, and improved safety, reliability, and performance.

We Design and Build Drilling and Production Vessels

Whatever your offshore vessel needs may be, EXMAR can help you move forward with your drilling, production, and transport projects. EXMAR Offshore can design ready-to-build state-of-the-art vessels to your specifications, modify EXMAR Offshore's proprietary designs to meet your needs, and provide project management support from conception through launch. The principals of EXMAR Offshore Company Houston, each with over 25 years experience in the offshore industry and their respective fields (naval architecture, structural engineering, electrical engineering, mechanical engineering, systems engineering, and engineering design and drafting), have designed, managed construction, and operated more than 60 drilling and production vessels worldwide.

Click here for an EXMAR Capabilities and Projects summary.

We're EXMAR. We like a challenge. Let's Talk.

Call US 281-679-3900 or Email exmar@exmaroffshore.com to discuss your project.

Drilling and production vessels get hydrocarbons out of the ground. Transport vessels move them from the production facilities to refineries to the end user.

The Exmar Excalibur Transport Vessel

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Exmar Offshore Group Houston Texas

Exmar Offshore Company, Houston, TX USA

Phone US 281.679.3900, Fax US 281.497.3370

 Email: marketing@exmaroffshore.com

 

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This page last updated: 08/22/08